MTW-Cartoner A4 CE /UL Automatic Cartoning Forming and Robot Filling&Closing Machine

Motion structure: double breakthrough in precision and stability

• 1.Maintenance and changeover efficiency: The motor is installed outwards, and the machine does not need to be disassembled for maintenance; the servo parameter formula can be switched with one button, and the changeover time is shortened to 1/3 of that of traditional equipment.
• 2.Precision transmission solution: The core moving parts are preferably ball screws to ensure ±0.05mm positioning accuracy; if belt drive is required, an open-loop belt system is standard, taking into account both cost and reliability.
• 3.Heavy-duty bearing design: The material rack lifting mechanism adopts a heavy-duty slider with a load-bearing capacity of 500kg+, and runs smoothly without shaking.
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Ergonomics and appearance craftsmanship: details make the experience

一。Optimized operation interface:

1.The cantilever touch screen is 1550mm high, ergonomic, and equipped with a horizontal sliding rail, it can cover a 3-meter operating range;

2.The emergency stop button is exposed (no cover allowed), and the response time is less than 0.5 seconds, meeting the emergency braking requirements.

二。Safety protection system:

1.The safety door switch is fixed with anti-theft screws, dual-circuit design + STO kinetic energy cut-off function, and the machine will stop within 0.1 seconds when the door is opened abnormally;

2.The button box spacing is 1.2-5 meters evenly distributed, the touch height is 1.8 meters, and IP65 waterproof and dustproof buttons are used.

三。Machining process standards:

1.The edges and corners of the sheet metal parts are enlarged R4-5mm rounded and electrolytically polished, without burrs and will not hurt your hands;

2.The aviation plug has an IP67 waterproof rating and 10G vibration resistance, and the equipment is split for easy transportation and installation.

Electrical and pneumatic systems: integration of intelligence and reliability

            一。Electrical control:

1.Remote I/O modules support long-distance communication of hundreds of meters (optical fiber/industrial twisted pair), solving the wiring problem of complex production lines. The port status indicator shows the fault in real time, and the maintenance efficiency is improved by 40%.

           二。Pneumatic solution:

1.Adopt SMC wireless valve island, wireless communication replaces traditional wiring, and integrates multiple solenoid valves to realize centralized control of pneumatic system;

2.The material taking mechanism is equipped with anti-twist regulating valve, and the cylinder fixing seat is designed with grooves, so that no tools are required to replace accessories;

3.The air source treatment adopts Festo five-piece, with a filtration accuracy of 5μm to ensure the life of pneumatic components.

Touchscreen

Hot melt adhesive system: Nordson technology enables precise glue coating

1. Nordson ProBlue Flex hot melt adhesive machine is standard, with three anti-pollution designs:
2. The glue tray at the bottom of the nozzle prevents dripping and contamination;
3. The glue grid on the opposite side prevents glue mist from splashing on the glass/human body;
4. The Teflon coating translation mechanism prevents scratching the surface of the paper box, and the glue coating accuracy reaches ±0.1g.

Summary of the advantages of the whole line

1. Safety and compliance: CE/UL/JIS certification + CAT3 PL-d safety level, adapted to global market access requirements;
2. Efficiency improvement: one-button changeover, wireless valve island and other designs, single-shift production capacity is 30% higher than traditional equipment;
3. Durability: ball screw + heavy-duty slider + electrolytic polishing process, the whole machine life exceeds 100,000 hours;
4. Humanized design: ergonomic operation interface + full-wrapped safety protection, reducing worker operation fatigue and risk.

Applicable scenarios: Full-process automated production of carton forming, robot filling and sealing in the food, medicine, daily chemical and other industries, supporting customized production line layout and function expansion.